Owner`s Manual - Power Tools Plus

4 A Cut-out Tool with Circle Cutting Guide 54-8229-2

Instruction Manual

PRODUCT SPECIFICATIONS Rating: 120 V, 60 Hz, AC Amperes: 4.0 A Variable speed (no load): 15000–30000 RPM

TOLL FREE HELPLINE 1-866-JOBMATE

Imported by Trileaf Distribution Trifeuil Toronto, Canada M4S 2B8

TABLE OF CONTENTS Product specifications ………….……………………………………………………. Table of contents ……………………………………………………………………... General safety warnings …………………………………………………………….. Eye, ear & lung protection ………………………………………………… Electrical safety ……………………………………………………………. Power tool safety ……………………………………………………………………... General safety rules ……………………………………………………….. Work area …………………………………………………………………... Electrical safety ……………………………………………………………. Personal safety ……………………………………………………………. Tool use and care …………………………………………………………. Service ……………………………………………………………………… Specific safety rules ………………………………………………………………….. Extension cord safety ………………………………………………………………... Symbols ……………………………………………………………………………….. Know your cut-out tool ……………………………………………………………….. Accessories …………………………………………………………………………… Carton contents ………………………………………………………………………. Assembly and operation …………………………………………………………….. On/Off switch ………………………………………………………………. Speed control switch ………………………………………………………. Installing cutting bits ………………………………………………………. Select appropriate motor speed ………………………………………….. Changing collet …………………………………………………………….. Adjusting freehand cutting guide ………………………………………… Practice cuts using freehand cutting guide ……………………………... Cutting tips …………………………………………………………………. Cutting outlet openings in drywall ………………………………………... Installing circle cutting guide ……………………………………………… Circle cutting guide operation …………………………………………….. Maintenance ………………………………………………………………………….. Parts diagram …………………………………………………………………………. Parts list ……………………………………………………………………………….. Warranty ……………………………………………………………………….………

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1 2 3–4 3–4 4 5–6 5 5 5 5–6 6 6 7 8 9 10 11 11–12 13–25 13 13 13–14 15 15–16 17 18–19 19–20 20–22 22–23 23–25 26 27 28 29

GENERAL SAFETY WARNINGS

CAUTION: Before using this tool or any of its accessories, read this manual and follow all Safety Rules and Operating Instructions.

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This instruction manual includes the following:  General Safety Rules  Specific Safety Rules and Symbols  Functional Description  Assembly  Operation  Maintenance  Accessories

EYE, EAR & LUNG PROTECTION

ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA REQUIREMENTS or ANSI SAFETY STANDARD Z87.1 FLYING DEBRIS can cause permanent eye damage. Prescription eyeglasses ARE NOT a replacement for proper eye protection.

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WARNING: Non-compliant eyewear can cause serious injury if broken during operation of a power tool.

WARNING: Use hearing protection, particularly during extended periods of operation of the tool or if the operation is noisy.

SAVE THESE INSTRUCTIONS FOR REFERENCE

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GENERAL SAFETY WARNINGS

ALWAYS WEAR A DUST MASK DESIGNED FOR USE WHEN OPERATING A POWER TOOL IN A DUSTY ENVIRONMENT.

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WARNING: Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:  Lead from lead-based paints  Crystalline silica from bricks, cement and other masonry products  Arsenic and chromium from chemically-treated lumber Your level of risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles.

ELECTRICAL SAFETY

WARNING: To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection. This tool is wired at the factory for 110–120 V operation. It must be connected to a 110–120 V 15 A time delayed fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.

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POWER TOOL SAFETY GENERAL SAFETY RULES

Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is increased risk of electric shock if your body is grounded.

! WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious personal injury.

Do not expose power tools to rain or wet conditions. Water entering the power tool will increase the risk of electric shock.

WORK AREA Do not abuse the cord. Never use the cord to carry the tool or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock.

Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. Do not operate power tools in potentially explosive environments, such as in the presence of flammable liquids, gas or dust. Power tools create sparks which may ignite the dust or fumes.

When operating a power tool outdoors, use an outdoor extension cord marked “WA” or “W”. These cords are rated for outdoor use and reduce the risk of electric shock.

Keep bystanders, children and visitors away while operating the tool. Distractions can cause you to lose control.

PERSONAL SAFETY

ELECTRICAL SAFETY

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use the tool while tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized plug only one way. If the plug does not fit fully into the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not alter the plug in any way. Double insulation eliminates the need for the three-prong grounded power cord and grounded power supply system.

Dress properly. Do not wear loose clothing or jewellery. Contain long hair. Keep your hair, clothing and gloves away from moving parts. Loose clothing, jewellery or long hair can be caught in moving parts.

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POWER TOOL SAFETY PERSONAL SAFETY – cont’d

Disconnect the plug from the power source before making any adjustments, changing accessories or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally.

Avoid accidental starting. Be sure the switch is OFF before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch ON invites accidents.

Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

Remove adjusting keys or wrenches before turning the tool ON. A wrench or key that is left attached to a rotating part of the tool may result in personal injury.

Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.

Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.

Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat or hearing protection must be used for appropriate conditions.

Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may become hazardous when used on another tool.

TOOL USE AND CARE Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

SERVICE Tool service must be performed only by qualified personnel. Service or maintenance performed by unqualified personnel could result in risk of injury.

Do not force the tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it was designed.

When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of electric shock or injury.

Do not use the tool if the power switch does not turn it ON or OFF. Any tool that cannot be controlled with the switch is dangerous and must be repaired.

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SPECIFIC SAFETY RULES Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator. Always make sure the work surface is free from nails and other foreign objects. Cutting into a nail can cause the bit and the tool to jump and damage the bit. Always use a safe method to secure the workpiece, and use both hands to guide the tool. Never place hands near or below the cutting surface. Never lay workpiece on hard surfaces like concrete, stone, etc. Protruding cutting bit may cause tool to jump. Always wear safety goggles and dust mask. Use only in well-ventilated area. Using personal safety devices and working in a safe environment reduces risk of injury. After changing the bits or making adjustments, make sure the collet nut and any other adjustment devices are securely tightened. Loose adjustment devices will be violently thrown. Never use dull or damaged bits. Sharp bits must be handled with care. Damaged bits can snap during use. Dull bits require more force to push the tool, possibly causing the bit to break. Never touch the bit during or immediately after use. After use the bit is too hot to be touched by bare hands.

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EXTENSION CORD SAFETY ! WARNING: Keep the extension cord clear of the working area. Position the cord so it will not get caught on the workpiece, tools or any other obstructions while you are working with the power tool.

MINIMUM GAUGE (AWG) EXTENSION CORDS (120 V use only) Ampere Rating Total length in feet Not More More Than Than 25’ 50’ 100’ 150’ 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 12 16 14 12 Not Applicable

Make sure any extension cord used with this tool is in good condition. When using an extension cord, be sure to use one of heavy enough gauge to carry the current the tool will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The table below shows the correct size to use according to cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number the heavier the cord. Be sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified electrician before using it. Protect your extension cord from sharp objects, excessive heat and damp or wet areas. Use a separate electrical circuit for your power tools. This circuit must not be less than 14 gauge wire and should be protected with either a 15 A time delayed fuse or circuit breaker. Before connecting the power tool to the power source, make sure the switch is in the OFF position and the power source is the same as indicated on the nameplate. Running at lower voltage will damage the motor.

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SYMBOLS ! WARNING: Some of the symbols below may be used on your tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.

V A Hz W kW L kg H N/cm2 Pa Min S

volts

direct current

amperes

no load speed

hertz

alternating or direct current

watt

class II construction

kilowatts microfarads

splash proof construction

liters

watertight construction

kilograms

protective earthing at earthing terminal, Class I tools revolutions or reciprocations per minute

hours newtons per square centimeter pascals

diameter

minutes

off position

seconds arrow

alternating current

warning symbol

three-phase alternating current three-phase alternating current with neutral

This symbol designates that this tool is listed with both Canadian and U.S. requirements by Underwriters Laboratories.

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ACCESSORIES & CARTON KNOW YOUR CUT-OUTCONTENTS TOOL Speed control wheel

ON/OFF switch

Spindle locking button Freehand cutting guide collar

Locking lever Mounting insert

Depth gauge locking screw Collet nut Mounting disc

Freehand guide foot

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Pivot point knob

Pivot point

Circle cutting guide

ACCESSORIES & CARTON CONTENTS AVAILABLE ACCESSORIES

CARTON CONTENTS

! WARNING: Use only accessories recommended for use with this cut-out tool. Follow instructions that accompany the accessories. Improper use of accessories may cause injury to the operator or damage to the tool.

Carefully unpack the cut-out tool. Compare against the “CUT-OUT TOOL COMPONENTS” chart below. NOTE: See illustration of cut-out tool & components on Page 12.

! WARNING: To avoid fire or toxic reaction, never use gasoline, naphtha, acetone, lacquer thinner or similar highly volatile solvents to clean the tool.

Do not use any accessory unless you have completely read the instructions or Owner’s Manual for that accessory.  

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/8" cutting bits ¼" drywall bits

CUT-OUT TOOL COMPONENTS KEY A B C D E F G

! WARNING: If any part is missing or damaged, do not plug the cut-out tool into the power source until the missing or damaged part is replaced.

H I J

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DESCRIPTION Cut-out tool ¼” Collet 1 /8” Collet Collet wrench ¼” Drywall cutting bit 1 /8” Drywall cutting bit Freehand cutting guide Circle cutting guide mounting insert Circle cutting guide Circle cutting guide mounting disc Owner’s manual

QTY 1 1 1 1 1 1 1 1 1 1 1

CARTON CONTENTS

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ASSEMBLY AND OPERATION ! WARNING: Remove the plug from the power source before assembly, changing accessories or cutters and making adjustments. This will prevent accidental starting of the tool which could result in serious injury. ON/OFF SWITCH This cut-out tool is equipped with a convenient ON/OFF switch (1) located on the top of the tool handle (Fig. 1). To turn the switch ON, press the side of the switch marked “–“. To turn the switch OFF, press the side of the switch marked “O”. SPEED CONTROL SWITCH This cut-out tool is equipped with a variable speed control located in the top of the handle. To run the tool at its slowest speed, rotate the speed control wheel (2) to number “1” (Fig. 1). To increase the tool speed, rotate the speed control wheel in the opposite direction. Maximum speed will be achieved at “MAX”.

Fig. 1

INSTALLING CUTTING BITS

! WARNING: Cutting bit and router bit cutting surfaces are extremely sharp. Handle with caution. To loosen and tighten the collet use the collet wrench supplied with the tool. 1.

Depress the shaft locking button (1) and rotate the collet lock nut (2) with the other hand until the locking button drops into place, preventing the shaft from turning (Fig. 2).

Fig. 2

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ASSEMBLY AND OPERATION INSTALLING CUTTING BITS – cont’d

2.

While continuing to hold the shaft locking button IN, use the collet wrench (3) to turn the collet nut counter-clockwise. Loosen the collet nut two or three turns.

3.

Remove the bit if already installed in the tool.

4.

Insert the new cutting bit (4) into the collet.

! WARNING: Insert the bit all the way into the collet and then pull it back 1 1 between /16" and /8". This creates an air space between the motor shaft and the bit to help protect the bit from overheating. Before tightening the collet on the bit, make sure the flutes (spiral portion) of the bit are completely visible outside the collet. Clamping the collet on the bit flutes will result in broken bits and possible injury. 5.

When the bit is properly placed in the collet, depress the shaft locking button and turn the collet nut clockwise by hand as far as possible.

6.

Securely tighten the collet nut using the wrench.

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ASSEMBLY AND OPERATION SELECT APPROPRIATE MOTOR SPEED Selecting the appropriate motor speed for your application will ensure smoother, more efficient cutting action. Choose LOWER speed for cutting plastics. Choose HIGHER speed when cutting wood and drywall, and to reduce “chatter” that may develop when cutting some materials at LOW speed. CHANGING COLLET The cutting bits for this tool are locked into place with a collet nut (1) and collet 1 (Fig. 3). The /8" collet (2) is used for 1 holding /8" cutting bits and hobby tool accessory bits. The ¼" collet (3) is supplied for holding ¼" drywall bits. To change from one collet size to the other:

Fig. 3 1.

Remove bit from the tool.

2.

Turn the collet nut counter clockwise until it can be removed from the motor shaft (4) (Fig. 3).

3.

Pull the collet out of the motor shaft and insert the new collet. NOTE: Each collet is the same on both ends, so either end can be inserted into the motor shaft.

4.

Re-install the collet nut and slightly tighten it by hand. NOTES: a) Tightening the collet nut without a bit in the collet will cause the collet hole to become smaller and make installing bits difficult. When storing the tool with no bit installed, leave the collet nut loose.

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ASSEMBLY AND OPERATION CHANGING COLLET – cont’d

b) Install the new bit as outlined in INSTALLING CUTTING BITS on Pages 13 & 14. INSTALLING FREEHAND CUTTING GUIDE The freehand cutting guide is designed for basic freehand cutting with the cutting bit. It is ideally suited for cutting electrical outlet holes in drywall.

! WARNING: Do NOT use the freehand cutting guide with router bits. The amount of control this accessory provides is insufficient and could cause you to lose control and cause serious injury. 1.

Open the freehand cutting guide collar (1) by pulling the locking lever (2) outward (Fig. 4).

2.

Slide mounting collar over the bottom of the motor housing (3). NOTE: The mounting collar must be pushed onto the motor housing as far as it will go.

3.

Lock the freehand cutting guide onto the motor housing by pushing the locking lever inward toward the motor housing until it snaps into the locked position.

Fig. 4

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ASSEMBLY AND OPERATION ADJUSTING FREEHAND CUTTING GUIDE 1.

Adjust freehand cutting guide depth by loosening the depth gauge locking screw (1) and moving the cutting guide foot in or out as required (Fig. 5). NOTE: Set the foot so the cutting bit 1 protrudes beyond the cutting guide /8" more than the thickness of the material being cut. For example, if you 5 are cutting /8" drywall, the bit should protrude ¾" beyond the cutting guide.

2.

Securely tighten depth gauge locking screw. NOTE: Hand tightening is normally adequate. If you use a screwdriver (2), do not over tighten the locking screw.

3.

Before starting to cut, double-check the bit depth. Make sure the cutting guide is at a right angle to the bit and securely tightened. Double-check the collet to make sure the bit is securely fastened.

Fig. 5

! WARNING: Have you read “GENERAL SAFETY WARNINGS”, “POWER TOOL SAFETY”, “SPECIFIC SAFETY RULES”, EXTENSION CORD SAFETY” and “SYMBOLS” on pages 3, 4, 5, 6, 7, 8 & 9 of this Manual? If not, please do it now before you operate this cut-out tool. Your safety depends on it! Every time you use the cut-out tool you should verify the following: 1. Bit is sharp and in good condition 2. Bit is securely fastened in the collet 3. Workpiece is properly secured 4. Safety glasses are being worn. Failure to adhere to these safety rules can greatly increase the chances of injury.

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ASSEMBLY AND OPERATION PRACTICE CUTS USING THE FREEHAND CUTTING GUIDE Before attempting to work on an actual project, take the time to make a few practice cuts with your cut-out tool. Use some scraps of material that are the same material as will be used in your actual project. 1.

Draw a pattern similar to your first project on a scrap piece of material.

2.

Install freehand cutting guide as shown in Fig. 4.

3.

Install cutting bit in the collet as shown in Fig. 2.

4.

Adjust depth of freehand cutting guide as shown in Fig. 5.

5.

Rest the edge of the cutting guide on the workpiece with the bit at an angle of about 45° (Fig. 6). NOTE: DO NOT let the bit come into contact with the workpiece until the power switch is turned ON and the tool is up to full speed.

6.

Set the speed control switch to the appropriate speed.

! WARNING: Before turning the power switch ON, make sure you are holding the tool firmly with both hands. Starting torque will cause the tool to twist. 7.

Fig. 6

Turn the switch ON.

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ASSEMBLY AND OPERATION PRACTICE CUTS USING THE FREEHAND CUTTING GUIDE – cont’d

8.

When the motor is up to full speed, slowly tip the tool to an upright position, letting the bit cut into the workpiece (Fig. 7). Once the tool has reached the upright position and the bit has cut through the workpiece, slowly move the tool in a clockwise direction using slow steady pressure to make the cut. NOTE: Except for cutting around outlet boxes in drywall, always cut in a clockwise direction.

9.

When cut is complete, turn the tool OFF, wait until it comes to a complete stop and remove it from the workpiece.

! DANGER: Do not attempt cutting

Fig. 7

around outlet boxes in drywall until: 1. All electricity in the vicinity of electric wires has been disconnected by either turning the breaker OFF or removing the fuses. 2.

You have read the instructions on the following page entitled “CUTTING OUTLET OPENINGS IN DRYWALL”.

CUTTING TIPS The rotating cutting action of the bit will cause a slight pull to the left when cutting. Natural variations in the structure of wood will cause the bit to “wander”. This tendency will be magnified when applying too much pressure to the bit.

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ASSEMBLY AND OPERATION CUTTING TIPS – cont’d

Slower cutting gives you better control. Excessive pressure or fast cutting will increase bit temperature and shorten the life of the bit. When cutting a hole in a vertical surface, avoid ending the cut at the bottom of the hole. Always start and end the cut at the “top” so the cut-out part will not drop onto the rotating bit. Always turn the tool OFF before removing it from the workpiece CUTTING OUTLET OPENINGS IN DRYWALL

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DANGER: Do not attempt to use this tool to make cut-outs around any fixture or opening which has live electrical wires or on any wall which may have electrical wiring behind it. If a live wire is contacted, the bit could conduct the electric current to the tool, creating an electrocution hazard for the operator. Turn OFF breakers or remove fuses to disconnect the electric circuit in the area of work. Always hold the tool by its insulated housing when working in areas where there is a possibility of contacting electric wires. Always wear eye protection when operating this tool. 1.

Before installing drywall, push the electrical wires to the back of the outlet box as far as possible so they will not be cut by the bit when cutting the opening.

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ASSEMBLY AND OPERATION CUTTING OUTLET OPENINGS IN DRYWALL – cont’d

2.

Before fastening the drywall sheet over the electrical box, mark the sheet as close as possible to the centre of the box opening. Mark should be on the side of the drywall facing you.

3.

When fastening the drywall in place, do not place nails or screws closer than 12" from the box. This will prevent the drywall from becoming deformed under pressure.

4.

Install cutting bit and freehand cutting guide as outlined in Fig. 2 & 4. Adjust 1 depth of cut so the bit will protrude /8" beyond the thickness of the drywall (Fig. 5).

5.

Hold the tool firmly with both hands and turn it ON. Plunge the bit through the drywall at the mark indicating the centre of the box. See Fig. 8 for cutting pattern.

6.

Move the bit slowly to the right until you feel and hear the bit contacting the inside of the box.

7.

Pull the bit out far enough to slip it over the edge of the box. Once the bit is outside the box, push it back to full depth beside the outside edge of the box.

8.

Fig. 8

Move the tool upward while applying slight pressure toward the centre of the box. When you feel the bit reach the top right corner of the box, move the tool to the left while applying slight pressure downward toward the centre of the box.

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ASSEMBLY AND OPERATION CUTTING OUTLET OPENINGS IN DRYWALL – cont’d

9.

Continue moving the tool around the box in a counter-clockwise direction while maintaining slight pressure toward the centre of the box. When the box cut-out is complete, turn the tool OFF and remove it from the cutout.

10. Completed electrical box cut-out will be accurately and neatly cut (Fig. 9). NOTE: Always move the cutting bit in a counter- clockwise direction around the outlet box. The natural tendency of the cutting bit to move to the left will make it easier to cut close to the box. INSTALLING CIRCLE CUTTING GUIDE The circle cutting guide accessory is ideal for precision cutting of circles. This circle cutting guide must be attached to the freehand cutting guide. 1.

Install and adjust freehand cutting guide on the tool as illustrated in Fig. 4 & 5.

2.

Insert the externally threaded circle cutting guide mounting insert (1) into the bottom of the freehand cutting guide (2) (Fig. 10).

Fig. 9

Fig. 10 22

ASSEMBLY AND OPERATION INSTALLING CIRCLE CUTTING GUIDE – cont’d

3.

Place circle cutting guide mounting hole (3) over the externally-threaded circle cutting guide mounting insert (4). NOTE: Make sure pointed pivot pin (5) is pointing away from the tool.

4.

Screw the internally-threaded circle cutting guide mounting disc (6) onto the externally-threaded circle cutting guide mounting insert and hand tighten. NOTES: a) Make sure the boss (7) on the cutting guide mounting disc goes through the hole in the circle guide. b) Do not over tighten the circle cutting guide mounting plastic parts. Hand tighten only.

5.

Adjust the circle cutting guide radius by loosening pivot point knob (8), sliding it to the correct circle radius and re-tightening in the desired location. NOTE: Check circle cutting guide radius setting by measuring from the pivot point to the outside of the cutting bit.

CIRCLE CUTTING GUIDE OPERATION

! WARNING: Unplug the tool from the power source before changing accessories, changing bits and making adjustments. Before turning the tool ON, check to make sure bit and all accessory fasteners are securely tightened.

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ASSEMBLY AND OPERATION CIRCLE CUTTING GUIDE OPERATION – cont’d

1.

Mark the centre of the circle you wish to cut on the workpiece and drill a 15 6 mm or /64" pilot hole.

2.

Adjust cutting bit depth to /8" longer than the thickness of the material being cut (Fig. 5).

3.

Adjust the circle cutting guide radius by loosening pivot point knob, sliding it to the correct circle radius and retightening in the desired location. NOTE: Check circle cutting guide radius setting by measuring from the pivot point to the outside of the spiral bit.

4.

Rest the edge of the freehand cutting guide on the workpiece with the bit at an angle of about 45° (Fig. 11). Insert the circle cutting guide pivot point into the pilot hole drilled at the centre of the circle. NOTE: DO NOT let the bit touch the workpiece before switch is turned ON and the tool is up to full speed.

5.

Turn the switch ON.

1

Fig. 11

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ASSEMBLY AND OPERATION CIRCLE CUTTING GUIDE OPERATION – cont’d

6.

7.

When the motor is up to full speed, slowly tip the tool and circle cutting guide assembly to an upright position, letting the bit cut into the workpiece (Fig. 12). Be careful to keep the pivot point located at the centre of the circle to be cut. Once the tool has reached the upright position and the bit has cut through the workpiece, slowly move the tool in a clockwise direction using slow steady pressure to make the cut. Continue to cut the circle, keeping the tool upright and rotating around the circle cutting guide pivot point.

Fig. 12

When cut is complete, turn the tool OFF, wait until it comes to a complete stop and remove it from the workpiece.

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MAINTENANCE ! WARNING: When servicing, use only identical replacement parts. Use of any other part may create a hazard or cause product damage.

LUBRICATION All of the bearings in this cut-off tool are lubricated with a sufficient amount of highgrade lubricant for the life of the unit under normal conditions. Therefore, no further lubrication is required.

DO NOT abuse power tools. Abusive practices can damage the tool as well as the workpiece.

! WARNING: DO NOT attempt to modify tools or create accessories. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury. It will also void the warranty. CLEANING Keep air vents clean and unobstructed to allow maximum airflow through the cut-out tool. DO NOT use solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use a clean cloth dampened with a mild detergent to remove dirt, dust, oil, grease, etc.

! WARNING: Do not at any time allow brake fluids, gasoline, petroleumbased products, penetrating oils, etc. to come in contact with plastic parts. They contain chemicals that can damage, weaken or destroy plastic.

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PARTS DIAGRAM – MODEL 54-8229-2

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PARTS LIST – MODEL 54-8229-2 ! WARNING: When servicing, use only JobMate™ replacement parts. Use of any other parts may create a safety hazard or cause damage to the tool. Any attempt to repair or replace electrical parts on this power tool may create a safety hazard unless repair is performed by a qualified technician. Always order by PART NUMBER, not by key number. Key # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Part # 163633 300046 240815 152543 511011 312164 515012 503003 215079 312538 215076 503002 152546 203034 322308 315846 661008 311593 311594 311586 312956 215078 215077 215075 216509 215084 520039 314027 100046 321000

Part Name Switch Housing Spring Lock button Retaining ring Grip cover Rivet Flat washer Pin Grip Bakelite ball Washer Positioning knob Square nut Protection sleeve Disk nut Ruler Base plate Fixing bolt Base support Locking lever Pin Locking nut Collet nut Collet 1/4" Locking nut Ball bearing Fan Rotor assembly Rubber cap

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Quantity 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

PARTS LIST – MODEL 54-8229-2 Key # 31 32 33 34 35 36 37 38 39 40 41 42 43

Part # 107033 160205 322004 315001 500201 500200 110046 321018 520017 162400 222800 314500 162830

Part Name Felt seal AC cord &plug Cord guard Cord clamp Tapping screw Tapping screw Stator Bearing sleeve Ball bearing Carbon brush assembly Brush holder Brush holder support V.S. PCB

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Quantity 1 1 1 1 2 9 1 1 1 2 2 2 1

1-year Warranty This JobMateTM product carries a one (1) year warranty against defects in workmanship and materials. Trileaf Distribution agrees to replace the defective product free of charge with the same model or one of equal value or specification, within the stated warranty period, when returned by the original purchaser with proof of purchase. This product is not guaranteed against wear or breakage due to misuse and/or abuse. This product is not guaranteed if used for industrial or commercial purposes.

Rev 1.3

28/02/2007

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